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Home > Analysis of Specific Cutting Energy Consumption During Machining of Al 6061-T6 Alloy, Using the Energy Map Approach

Analysis of Specific Cutting Energy Consumption During Machining of Al 6061-T6 Alloy, Using the Energy Map Approach

Thesis Info

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Author

Warsi, Salman Sagheer

Program

PhD

Institute

National University of Sciences & Technology

City

Islamabad

Province

Islamabad

Country

Pakistan

Thesis Completing Year

2018

Thesis Completion Status

Completed

Subject

Manufacturing Engineering

Language

English

Link

http://prr.hec.gov.pk/jspui/bitstream/123456789/10760/1/Salman_Sagheer_Warsi_Manufaturing%20_Eng_2019_NUST_21.03.2019.pdf

Added

2021-02-17 19:49:13

Modified

2024-03-24 20:25:49

ARI ID

1676727702274

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There is an increased emphasis on energy efficiency of manufacturing processes owing to their negative impact on environment. Machining is one of the most widely used process in the manufacturing industry and accounts for more than 15% value in the globally manufactured products. Electrical energy consumption is considered as the major source of environmental and economic impact of machining processes. A number of studies can be found in literature that model and optimize energy consumption in machining processes. However, most of these studies employ power and energy as response variables that makes them machine tool specific. Therefore a generalized machine tool independent approach needs to be developed for energy consumption analysis in machining processes. This research addresses this problem by utilizing specific cutting energy as a response variable. Specific cutting energy takes into account cutting power and material removal rate and is independent of machine tool. A novel specific cutting energy map approach has been presented in this research. Al 6061-T6 alloy has been used as the workpiece material owing to its extensive application in automotive, aerospace and other high-tech products. The developed energy maps can represent specific cutting energy consumption in the form of different regions (very high, high, moderate, low and very low) against varying cutting condition. The energy map approach has been applied in conventional, transitional and high speed machining ranges. The formation of specific cutting energy regions has been investigated and it has been shown that these regions are strongly related with mechanics of cutting process in terms of: shear angle, chip ratio, chip formation, and contact length. It has been shown that energy saving up to 52% in machining of Al 6061 alloy can be achieved by selecting appropriate cutting parameters from the developed energy maps. The undeformed chip thickness was observed to be the most influential machining parameter affecting specific cutting energy consumption. The developed energy maps also revealed the presence of an avoidance zone associated with high cutting speeds and low undeformed chip thickness. Built-up edge was observed to be responsible for formation of avoidance zone.
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دکھاں مینوں لیا ستا

دکھاں مینوں لیا ستا
فضل کریں توں آپ خدا
نہ پھل ہووے نہ خوشبو
نہیں طبیب تے نہیں شفا
بھکھا ہیں تاں مار نہ چیکاں
رجیا ہیں تاں دڑ وٹ جا
جس کسے نال نیکی کرنا ایں
اوس نوں ناں احسان جتا
مرضی ہے تاں وڑ جا منڈی
ایس عشقے دا ایہو بھا
سن کے آمد یار سجن دی
چڑھ جاندے نیں مینوں چا

زر اور معاوضۂ زر: سرمایہ دارانہ اور اسلامی نظام معیشت کے تناظر میں تجزیاتی مطالعہ

Money and its Compensation: An Analysis with Respect to Capitalism and Islamic Economic System In trade and commerce, money has remained the backbone of the business and trade. From the beginning to the end, money is an indispensable part of every economic activity. For this importance, money is treated as a factor of production. But the question is what is meant by money and whether the value of money can be recognized as a land, house, shop, car, bungalow and merchandise goods? And then what is the status if it is in the form of interest and it is linked to inflation? The research article underlines the key aspect regarding money and its compensation in the perspective of capitalistic and Islamic economic system. The qualitative and analytical approach was applied in this article. A literature review concluded that time value of money in capitalistic economy is unlimited while the Islamic economic system does not recognize its value in form of interest and with the association of inflation rate. It is recommended that business to be done on a profit and loss basis, rather than on debt and interest and instead of linking money to the inflation rate, alternatives should be proposed, for example if a person wants to take the loan, he should be given what he needs on cost plus profit basis.

Study of Aflatoxigenicity and Biocontrol of Aspergillus Flavus and Impact of Imizoquins on its Physiology

Aspergillus flavus is a world-wide threat to human, animal and plant health due to the production of aflatoxins in many food and feed products. In first phase of the study, the incidence of aflatoxigenic strains of A. flavus was evaluated in cattle feed, water and milk from three districts of Punjab province of Pakistan (Rawalpindi, Gujrat and Okara) due to high incidence of aflatoxins in dairy products of those areas. In total, 39 of the hundred samples collected were contaminated by A. flavus. Specifically, the incidence of A. flavus was 54.28 %, 53.3 % and 11.42 % in feed (n=35), water (n=30) and milk (n=35) samples, respectively. These strains were further investigated for their aflatoxigenic nature using cultural (fluorescence under UV-light and NH4OH vapor induced color change test) and molecular (PCR) methods. The UV method indicated aflatoxigenic potential in 62 % of strains, and the ammonia vapor test showed 54 % of samples to be positive for aflatoxin production. The UV test is more sensitive than the ammonia test; however, comparable results from both methods strengthened our confidence in the findings. PCR detection of aflatoxin producing cluster of A. flavus was done by employing primers for four structural genes i.e. nor-1, ver-1, omt-A, aflR and two primers were used to distinguish A. flavus from A. parasiticus. The omt-A and aflR genes were regarded as potential markers for aflatoxins production because these genes were amplified in all those strains that were regarded as aflatoxigenic based on cultural methods for aflatoxin detection. It was demonstrated that, in addition to feed, water also acts as a potential threat for aflatoxigenic A. flavus entry into the food chain of the studied region. Moreover, the combined use of cultural and molecular methods, used in this study, can provide a cheaper and faster way to detect aflatoxigenic A. flavus in food and feed samples in developing countries. Fungal secondary metabolites have long been investigated for their pathogenic and therapeutic roles. Numerous biosynthetic gene clusters (BGCs) have been studied in order to decipher the roles of these genetic clusters. A previous study found that Ralstonia solanacearum, a soil-borne bacterium produces a lipopeptide, ralsolamycin, that lowers the expression of a BCG, named as imq, in A. flavus. The transcription factor of this gene cluster, imqK, regulates the synthesis of tripeptide-derived alkaloids, imizoquins. In second phase of this study, imizoquins were found to promote spore germination in A. flavus and few related fungi by acting as endogenous antioxidants to provide protection against germination inhibitory effects of reactive oxygen species (ROS). In addition to their role in fungal development, imizoquins also counteract the delaying effects of ralsolamycin extracts on germination and inhibit the growth of R. solanacearum in a bacteriostatic manner. Thus, this study highlighted the role of secondary metabolites in bacterial-fungal interactions. In third phase of the study, the use of generally regarded as safe (GRAS) microorganisms for the biocontrol strategy against aflatoxigenic A. flavus was investigated. Thirteen Geotrichum candidum strains were used in the study, of which ten strains were locally isolated from dairy products and three strains were procured from University of the Caen, France. These strains were individually assessed for anti-A. flavus activity as well as in combination with four lactic acid bacteria (LAB) strains which included three Lactococcus garvieae strains QAULG01, QAULG02, QAULG03 and a Lactococcus lactis strain QAULG04. The antagonistic potential of G. candidum strains and their combinations with the lactic acid bacteria were assessed by well diffusion assays. G. candidum strain (QAUGC01) and the combination of QAUGC01+QAULG01 gave the best antagonism and yielded the inhibition zones of 19 mm and 30 mm, respectively. The organic extracts obtained from the cell free supernatants of the two samples i.e. QAUGC01 and QAUGC01+QAULG01 yielded the most promising results, and the organic extract from QAUGC01 provided 20 mm inhibitory zone against A. flavus mycelial growth. One of the active metabolites of the cell free supernatants of the two samples was identified to be a derivative of butanoic acid. In conclusion, it is demonstrated through these studies that microbial interaction studies provided useful information regarding the small biomolecules that microorganisms (e.g. LAB from cattle gut, G. candidum from dairy products and R. solanacearum from rhizosphere) use to antagonize and halt the proliferation of nearby residing microbial competitor (e.g. A. flavus in this study).